Sustainability at DCS

Precision. Preservation. Progress.

At Dimensional Control Systems, sustainability means engineering a future where precision meets preservation. We are dedicated to creating innovative solutions that not only drive industry excellence but also safeguard our planet. 

Reduction in Rework

3DCS software reduces rework in manufacturing by providing predictive analysis, optimizing tolerances, and improving overall design quality. Through tolerance and dimensional variation simulations, it predicts potential assembly issues and helps in making early adjustments. The software identifies root causes of dimensional variations, enabling targeted corrective actions to prevent recurrence. Additionally, it validates designs against real-world conditions, ensuring robustness and reducing the need for post-production changes. Continuous process monitoring and real-time feedback facilitate ongoing improvements, while integration with CAD platforms enhances communication between design and manufacturing teams. These capabilities collectively lead to higher-quality products with fewer defects, significantly reducing rework, costs, and production delays.

Learn More About DCS Solutions Impact on Rework and Scrap 

Minimize Physical Prototypes

Using 3DCS minimizes the number of physical prototypes required by enabling detailed virtual simulations and predictive analyses of manufacturing processes and product assemblies. The software allows engineers to model and analyze part and process variations, predict potential issues, and optimize tolerances without needing physical prototypes. By identifying and addressing design and assembly problems in a virtual environment, 3DCS reduces the need for multiple physical iterations. This reduction not only decreases dependency on costly and time-consuming prototypes but also leads to a significant reduction in raw material usage. By limiting the production of physical prototypes, 3DCS helps conserve resources and reduce waste, aligning with sustainable practices. This virtual validation ensures that the final design is robust, meets quality standards, and minimizes environmental impact.

Decrease in Scrap

Using 3DCS reduces the amount of scrap in the production process by enabling precise tolerance analysis and variation simulations. By identifying potential defects and variations early in the design phase, the software allows for optimization of manufacturing processes and part tolerances, ensuring that parts are produced within acceptable quality limits. This predictive capability helps prevent defects that would otherwise lead to scrap. Additionally, 3DCS's root cause analysis tools identify sources of variation and guide corrective actions, further minimizing the chances of producing defective parts. As a result, the production process becomes more efficient and produces fewer scrap parts, reducing waste and associated costs.

Lower Frequency Defects

Using 3DCS reduces the number of defects in the manufacturing process by allowing for comprehensive tolerance analysis and variation simulations. This software identifies potential defects and assembly issues early in the design phase, enabling engineers to optimize part tolerances and manufacturing processes to ensure high-quality outputs. By predicting and mitigating variations before they occur, 3DCS minimizes the risk of defects. Additionally, its root cause analysis capabilities help identify and address sources of variation, leading to more consistent production quality.

Reduce Labor Hours

Using 3DCS reduces labor hours in the manufacturing process by streamlining the identification and resolution of potential issues during the design phase. By providing detailed simulations and analyses of part tolerances and process variations, 3DCS allows engineers to address potential problems before production begins, minimizing the need for time-consuming troubleshooting and rework on the shop floor. The software's ability to optimize manufacturing processes and ensure parts fit together correctly from the start reduces manual adjustments and inspections. Consequently, the production process becomes more efficient, requiring fewer labor hours to achieve high-quality outputs.

Lesser Demands on the Supply Chain

Using 3DCS software can relieve a company's supply chain by ensuring quality parts reducing variability. The software's ability to perform detailed tolerance analysis and simulate manufacturing processes means parts are produced with fewer defects, leading to fewer disruptions and delays in the supply chain. This reduces the need for rework and returns, streamlining the flow of materials. Moreover, by providing clear and precise specifications to suppliers, 3DCS helps ensure components meet quality standards from the start, fostering better supplier relationships and reducing lead times. Overall, the improved consistency and quality control provided by 3DCS contribute to a more efficient and reliable supply chain, lowering costs and increasing operational efficiency.

Learn more about Dimensional Control Systems & Sandvik's sustainability goals & initiatives